Xuzhou Kehuan Mechanical and Electrical Equipment Co., Ltd

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How can we protect the controller from being easily damaged?

2025-09-19

 

 
The electric vehicle control system has long faced a technical challenge of controller overheating and burnout: The ordinary Electric Scooter Controller has a MOS tube breakdown rate of up to 32% in high-temperature environments, and the failure rate increases to 50% when both motors are working simultaneously. What's more serious is that the waterproof rating of inferior Electric tricycle Control Devices is generally lower than IP54, and during the rainy season, frequent failures cause the entire vehicle to stop working. Have you ever encountered the sudden freeze of the controller during climbing? Have you been troubled by the high after-sales cost of replacing the Dual Drive Motor Controller
 
Our developed 18-channel double-row heat dissipation structure Waterproof Electric Tricycle Controller uses automotive-grade IGBT power modules. Through a dual-channel heat dissipation design, the temperature rise is reduced by 40%. The intelligent overload protection system can monitor the motor load in real time, and the patented encapsulation process ensures a waterproof rating of IP67. After continuous laboratory tests, the product can still operate at full power even at an environmental temperature of 70℃. 
 

Core Product Features 

Dual-channel cooling architecture:
  • 18 cooling tubes combined with centrifugal fans form a three-dimensional ventilation channel.
  • Intelligent power management: Automatically adjusts output power according to temperature to prevent overload.
  • Fully sealed structure: Epoxy resin encapsulation ensures waterproof and dustproof performance.

Usage suggestions:

① Ensure that the cooling ventilation channel is not blocked by wiring during installation.
② Regularly clean the dust accumulation on the Waterproof Electric Tricycle Controller heat sink.
③ The Dual Drive Motor Controller should avoid operating beyond the rated power for a long time.

The actual test results of the three-wheeled vehicle fleet of a certain express delivery company: 

  • The failure rate of the controller has decreased by 76%
  • The vehicle's climbing ability has improved by 35%
  • The lifespan of the Electric Tricycle Control Device exceeds 20,000 hours
This intelligent Electric Scooter Controller is like the "smart brain" of electric vehicles. Its outstanding heat dissipation performance and waterproof characteristics provide stable and reliable control guarantees for various working conditions. From courier delivery and food delivery riders, our solution enables electric vehicles to run without worries.
18hui
18 Tube Double Row Gray Controlle18 Tube Double Row Gray Controlle18 Tube Double Row Gray Controlle18 Tube Double Row Gray Controlle

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